Sound Lock Detail

D2/D3 Double-Door Acoustic Airlock — VO Live ↔ Control Room

Type C — Construction Guide · Acoustically Critical [AC] · Hold Point Required [HP]

Overview

The sound lock is a double-door acoustic airlock that provides the primary acoustic isolation path between VO Live (B304, NC-12 target) and the Control Room (B311, NC-18 target). It uses the buffer spine corridor (Wall W5, STC 55) as an intermediate acoustic buffer zone. When both doors are closed simultaneously, the system achieves approximately 90 dB total isolation — critical for maintaining VO Live’s NC-12 noise floor during recording sessions.

The airlock concept is simple: two high-STC doors separated by an acoustically treated buffer zone. Sound must pass through Door D2, cross the buffer volume, and then pass through Door D3. Each boundary subtracts energy, and the combined path loss far exceeds what any single door could achieve.

Airlock Diagram

CONTROL ROOM (B311) BUFFER SPINE VO LIVE (B304) NC-18 target Corridor NC-12 target ┌─────────────────┐ ┌──────────────────┐ ┌─────────────────────┐ │ │ │ │ │ │ │ Equipment │ │ 15 cm wide │ │ Talent mic │ │ noise sources │◄──►│ acoustic buffer │◄──►│ position │ │ (monitors, │ D2 │ │ D3 │ │ │ computer, │ │ W5 walls both │ │ NC-12 requires │ │ Apollo x4) │ │ sides (STC 55) │ │ maximum isolation │ │ │ │ │ │ │ └─────────────────┘ └──────────────────┘ └─────────────────────┘ ◄── D2: STC 45 ──► ◄── W5: STC 55 ──► ◄── D3: STC 45 ──► TOTAL COMPOSITE ISOLATION PATH: ~90 dB (D2 STC 45) + (buffer air gap) + (D3 STC 45) = effective ~90 dB

Components

Airlock Elements

Door & Wall Schedule

ElementTypeSTC RatingDimensionsNotes
D2Acoustic door4590 × 220 cmBuffer west face → swings west into Control [AC]
D3Acoustic door4580 × 220 cmVO/Control partition → swings north into VO Live [AC]
W5Buffer spine wall5515 cm widthBoth sides of buffer corridor

Isolation Chain

Composite STC Path

How the Airlock Achieves ~90 dB Isolation

Sound traveling from the Control Room to VO Live must pass through three acoustic barriers in series:

BarrierSTCRole
D2 — acoustic door (west face of buffer)45First barrier: blocks Control Room equipment noise
Buffer air gap (15 cm corridor)Decoupling volume: breaks direct vibration path
D3 — acoustic door (VO/Control partition)45Second barrier: final attenuation before VO Live

The composite isolation is not a simple arithmetic sum (45 + 45 = 90) — real-world performance depends on flanking paths, seal quality, and the buffer volume. However, with both doors properly sealed and no flanking leaks, the combined path loss approaches 90 dB across the mid-frequency range.

Key principle: The buffer air gap decouples the two doors mechanically. They share no common frame, stud, or structural member. This prevents vibration short-circuiting the isolation chain.

Clearances & Geometry

Buffer Spine Dimensions

Critical Measurements

ParameterValueSource
Buffer spine width15 cmx = 213.6 to x = 228.6 (DXF)
Buffer spine X start213.6 cmDXF verified
Buffer spine X end228.6 cmDXF verified
D2 locationWest face of buffer spinex ≈ 213.6 cm
D3 locationVO/Control partition (Wall W6)North of buffer
D2 clear width90 cmDoor schedule
D3 clear width80 cmDoor schedule
Door height (both)220 cmDoor schedule
Ceiling height275 cm AFFSSOT
Tight clearance: The 15 cm buffer width means D2 and D3 are very close together. Verify door swings do not interfere — D2 swings west (away from buffer), D3 swings north (away from buffer). Neither door swings INTO the buffer corridor.

Operational Sequencing

Recording Protocol

The Cardinal Rule: Never Open Both Doors Simultaneously [AC]

The airlock only provides its full isolation when at least one door remains closed. Opening both doors simultaneously creates a direct acoustic path from Control Room to VO Live, completely defeating the isolation and exposing the talent microphone to equipment noise.

Entry Procedure (Control → VO Live)

  1. Confirm recording is paused or talent is aware of entry
  2. Open D2 (step into buffer corridor) — D3 remains closed
  3. Close D2 fully behind you — verify seal engagement
  4. Open D3 (step into VO Live) — D2 is now closed
  5. Close D3 behind you — airlock restored

Exit Procedure (VO Live → Control)

  1. Open D3 (step into buffer corridor) — D2 remains closed
  2. Close D3 fully behind you — verify seal engagement
  3. Open D2 (step into Control Room) — D3 is now closed
  4. Close D2 behind you — airlock restored
Do NOT: Hold both doors open simultaneously during recording sessions. Do NOT prop either door open with wedges or stops. Do NOT remove door closers — they ensure automatic seal engagement.
Recommendation: Install a visual indicator (e.g., “RECORDING” light) outside D2 in the Control Room to remind operators to follow the airlock protocol. [HP]

Seal Requirements

Door Sealing System

Both D2 and D3 Require

Seal TypeLocationPurpose
Perimeter compression sealsAll four edges of door frameBlock airborne sound at jamb, head, and threshold edges
Automatic drop seal (mortise)Bottom of door leafSeals the gap between door bottom and threshold when door closes [AC]
Acoustic thresholdFloor at door positionProvides a flat, smooth surface for drop seal to press against
Magnetic or cam-lift gasketsFrame perimeter (optional upgrade)Increases seal compression force for higher STC performance
Critical: A 1 mm gap around an acoustic door can reduce its effective STC by 10–15 dB. Seal integrity is the single most important factor in door performance.

Seal Maintenance

  • Inspect compression seals monthly for wear, cracking, or compression set
  • Test drop seals by sliding paper under closed door — paper should not pass
  • Replace seals immediately if any degradation is found
  • Lubricate drop seal mechanism annually

Installation Notes

Construction Sequence

Airlock Installation Order

  1. Complete buffer spine wall framing (W5 both sides) and insulation [AC]
  2. Install door frames for D2 and D3 — frames must be mechanically isolated from each other (no shared studs)
  3. Seal frame-to-wall junction with acoustic sealant (continuous bead, no gaps)
  4. Hang door leaves — verify swing clearances
  5. Install perimeter compression seals on all frame edges
  6. Install automatic drop seals on both door leaves
  7. Install acoustic thresholds — must be level and smooth
  8. Adjust door closers for reliable, complete closure
  9. Test: close each door and inspect all edges for light leaks (light = sound leak)
Hold Point: After installation, perform a light-leak test on both doors. Shine a torch from one side while the room is dark on the other side. Any visible light indicates a seal failure that must be corrected before proceeding. [HP]
Do NOT: Share frame members between D2 and D3 — this creates a structural flanking path. Do NOT use standard (non-acoustic) door hardware. Do NOT omit the drop seal — the floor gap is the most common failure point.

QC Checklist

Verification

Sound Lock Acceptance Criteria

  • D2 frame isolated from D3 frame — no shared structural members [AC]
  • Both doors close fully and latch without assistance
  • Perimeter seals compress visibly when doors close
  • Drop seals deploy and retract smoothly
  • Light-leak test: no visible light around any closed door edge [HP]
  • Paper test: paper cannot slide under either closed door
  • Door swings verified: D2 west (into Control), D3 north (into VO Live)
  • No door swing interference between D2 and D3
  • Buffer spine walls (W5) continuous and sealed top to slab
  • Frame-to-wall acoustic sealant continuous on both doors
Acceptance: Sound lock is accepted when all items pass and the light-leak test shows zero leaks on both doors.